The Raw material i.e. PET Chips are dried, melted, filtered and then distributed to spinning manifolds followed by spinning positions to get Partially Oriented Yarn mainly known as POY. To manufacture POY PET Chips are fed into dryer where the moisture is reduced from 0.3% to 0.003%. After this, chips are melted, filtered through Polymer filter and extruded through the spinnerets. Extruders are electrically heated microprocessor temperature controlled and screw speed is controlled and monitored very precisely to ensure uniform quality. The extruded filaments are cooled by filtered air in the quench chamber with precise temperature control. Air having no turbulence is used to ensure perfect evenness. High quality anti static lubricating oil is applied to avoid static charges in the yarn. The filaments are taken through Take-up winders and wound on bobbins. The POY so made is capable of running on very high speed Draw Texturising Machines.

Completely automated, vertically integrated POY plant of Bhilosa was commissioned in year 2005 with production capacity of 15000 t/a. In year 2007 Bhilosa doubled its production to 30000 t/a and the current production has enhanced to 80000 t/a. Entire production is for captive consumption.
 

»	Higher Package weight results in increased efficiency and waste reduction
»	Low breakages in warping and excellent dyeing consistency
»	Plant Function 24x7.

Fully Drawn Yarn is produced by similar process as POY except that yarn is produced at higher spinning speed. Intermediate drawing is integrated in the process itself which allows stabilization through orientation and crystallization. Controlled interface enables this yarn to be twisted in subsequent operation.

» Higher Package weight increasing efficiency and reducing waste.
 
» Low breakages in warping and excellent dyeing consistency
 
» Capacity 11,000 MT per annum
 
» Plant Function 24x7